Technical Bulletins

Each Bulletin Group contains a group overview of all bulletins in that group.

Bulletin Group 1 - Noisy Water Heaters

Group Overview
Causes
  • Pounding
  • Rumbling
  • Crackling
  • Popping
  • Ticking
  • Sizzling
Symptoms
  • Mineral buildup in water heater
  • Aluminum hydroxide gel in tank
  • Condensation dripping on the burner
  • Water flow stopped abruptly
  • Heat trap balls rattling in nipple
  • Restriction of water flow
Symptoms Causes Means of Treatment
Pounding Water Hammer see Bulletin 11
Ticking Heat Traps
Expansion and Contraction
see Bulletin 12
Crackling Mineral buildup/Aluminum Hydroxide see Bulletin 13 & Bulletin 14
Rumbling Mineral buildup/Aluminum Hydroxide see Bulletin 13 & Bulletin 14
Popping Mineral buildup/Aluminum Hydroxide see Bulletin 13 & Bulletin 14
Sizzling Condensation/Leaking see Bulletin 15 & Bulletin 51

Bulletin Group 2 - Water Conditions

Group Overview
Causes
  • Discolored Water
  • Odorous Water
  • Rusty Water
  • Milky Water
  • Yellow Water
  • White Particles
Symptoms
  • Chemical reaction with bacteria
  • Chemical reaction triggered by softener
  • Dissolved gases
  • Crumbling dip tube
Symptoms Causes Means of Treatment
Discolored Water Chemical reaction with bacteria see Bulletin 21 & Bulletin 23
Odorous Water Chemical reaction with bacteria see Bulletin 22 & Bulletin 23
Rusty Water Chemical reaction with bacteria see Bulletin 21 & Bulletin 23
Yellow Water Chemical reaction with bacteria see Bulletin 21 & Bulletin 23
Milky Water Dissolved gases see Bulletin 24
White Particles Chemical reaction caused by softeners
Loose sediment in the tank
Curmbling dip tube
see Bulletin 13 & Bulletin 44

Bulletin Group 3 - Temperatures

Causes
  • Too Cold
  • Too Hot
  • Not Enough Hot Water - Gas
  • Not Enough Hot Water - Electric
Symptoms
  • Thermostat not satisfying or activating at the set temperature
  • Grounded element (electric models only)
  • Cracked, missing, and short dip tube
  • Thermostat differential is too large
  • Inappropriate thermostat setting
  • Slow leak in piping
  • Stratification of water temperatures in the tank
Symptoms Causes Means of Treatment
Too Hot Inappropriate thermostat setting
Thermostat not satisfying at set temperature
Stratification
see Bulletin 31, Bulletin 32, & Bulletin 34
Too Cold Inappropriate thermostat setting
Thermostat not satisfying at set temperature
Cracked, missing, or short dip tube
see Bulletin 31, Bulletin 35, & Bulletin 36
Not Enogh Hot Water (Gas) Cracked, missing, or short dip tube
Thermostat differential is too large
Slow leak in piping
see Bulletin 35
Not Enogh Hot Water (Electric) Cracked, missing, or short dip tube
Thermostat differential is too large
Slow leak in piping
Grounded element
see Bulletin 36

Bulletin Group 4 - Premature Failure

Group Overview
Causes
  • Bulged tank bottoms and crooked spud/nipples
  • Heavy condensation
  • Excessive heat due to lime build up above thermostat probe
Symptoms
  • Thermal Expansion
  • Undersized Unit
  • No Cathodic Protection
  • Heavy Mineral Deposits
Symptoms Causes Means of Treatment
Thermal Expansion Bulging heater
Dripping temperature & pressure relief valve
see Bulletin 41 & Bulletin 45
Undersized Heavy condensation
Rust flakes on burner(s)
see Bulletin 42
Cathodic Protection Only core wire present on anode rod
Anode rod not installed in heater
Softening to zero parts per million
Stray voltage grounded to heater
see Bulletin 43 & Bulletin 44
Deliming Heavy mineral deposits in bottom of tank see Bulletin 13

Bulletin Group 5 - Leaking

Group Overview
Causes
  • Puddle on Floor
  • Water in Drain Pan
  • Leak from Fitting
  • T & P Valve Leaking
Symptoms
  • Fitting is leaking around the threads
  • Tank has pin hole leak
  • Thermal Expansion
  • Excessive water temperature
  • Condensation
Symptoms Causes Means of Treatment
Puddle on Floor Tank has pin hole leak
Fitting is leaking around the threades
T & P valve is actuating
Condensation
see Bulletin 51 & Bulletin 15
Water in Drain Pan Fitting is leaking
Tank has pin hole leak
Condensation
see Bulletin 51 & Bulletin 15
Leaking from Fitting Corroded threads on fitting
Bad seal on threads on fitting
Leaking at weld at spud on tank
see Bulletin 51
T & P Valve Leaking Thermal Expansion
Excessive water temperature
Problems with fitting seal
Leaking at weld at spud on tank
see Bulletin 51 & Bulletin 52

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